Manufacturing
AI for Metals Manufacturing Operations
AI adoption in manufacturing is accelerating. But the use cases that actually move the needle are far more specific than most “Industry 4.0” content lets on.
For metals manufacturers: service centres, stockholders, fabricators, and structural steel processors. The problems worth solving are concrete. Cutting scrap on long products, bar, and structural sections. Managing stock across dozens of grades, dimensions, and forms without losing track of what’s in the yard. Keeping mill certificate records traceable and audit-ready. Hitting delivery commitments when the schedule changes at noon and three jobs need replanning before the shift ends.
AI solves these problems without ripping out your ERP or running a six-month implementation project. Tools like Cutting Plans, MillCert Reader, and Metals Manager work on top of what you already use: your existing ERP, CSV exports, spreadsheets, email order intake. They add intelligence where you’re currently burning hours or material. You can be live in a day from a CSV upload. You start with one product family or one process. You scale when you’ve seen it work.
Posts here cover practical AI use cases for metals operations: cutting optimisation, certificate automation, real-time inventory, and what an AI-assisted planning workflow actually looks like on the shop floor.
No buzzwords. No theory. Just what works for metal.
Understanding the techniques behind AI in manufacturing
- Steph Locke
- Archive , Learning , Blog
- May 22, 2020
- Updated
It’s no secret that the disruption of Industry 4.0 and the challenges presented by Covid-19 have been a push for manufacturers to evaluate digital transformation and consider going smart with AI in their factories. This article, adapted from the webinar shared below, is aimed at manufacturers who are interested in the techniques, data infrastructure and processes needed to support building internal data science & AI intellectual property.
The Historian and AI Webinar (AIFightsBack)
- Steph Locke
- Archive , Learning , Blog
- May 15, 2020
- Updated
AI for manufacturing has huge potential. As well as clear AI use cases like robotics and automation, the wealth of data being consolidated into industrial time series via historian appliances presents an opportunity for further AI applications. Using the data being consolidated, we can build early warning systems for critical issues, optimise maintenance programs, and improve processes.
Artificial Intelligence for Marketers
Yesterday, we delivered the AI for Marketers webinar as part of our AIFightsBack series. Here, you will find the resources (slides, recording, information, and links) from the talk. As a sector, marketing is ripe for AI adoption due to the volume of data insights available. It's transforming how companies market their products and services to other businesses, streamlining processes at all levels of the sales funnel. Broadly speaking, AI can help to improve the customer journey and improve your ROI on campaigns. But how exactly?
AI in Manufacturing (presentation, video, and quick guide)
- Steph Locke
- Learning , Archive
- Apr 24, 2020
- Updated
Yesterday, we ran our first AI in Manufacturing webinar, in association with the Irish Centre of Business Excellence. You can grab the slides, read up on the topic, and/or watch the webinar below.
Teaming up with Irish Centre for Business Excellence Network (ICBE)
- Ruth Kearney
- News
- Apr 22, 2020
- Updated
We are delighted to team up with Irish Centre for Business Excellence Network (ICBE) Advanced Productivity Skillnet to bring three webinars on AI in Manufacturing as part of the AIFightsBack series.
Nightingale HQ team up with ICBE
- Ruth Kearney
- News
- Apr 22, 2020
- Updated
Nightingale HQ team up with Irish Centre for Business Excellence Network (ICBE) Advanced Productivity Skillnet to bring three webinars on AI in Manufacturing as part of the AIFightsBack series.
Announcement: AIFightsBack webinar series
- Ruth Kearney
- News
- Apr 6, 2020
- Updated
It's been a very tough few weeks, and the world as we know it has changed forever. Our families, our communities, businesses and the global economy are all feeling the pressure of the COVID-19 virus. As with many other startups, we feel the impact of these volatile times and we plough on as much as we can. We remain hopeful that many great innovations came out of times of crisis; that is why we have created the AIFightsBack webinar series.
Low ROI from AI is a people problem, not a tech problem
The top blockers to effective AI use in businesses aren't technical issues. They're people problems.
Mastering AI in manufacturing: the three levels of competency
Manufacturers have been facing continual pressure to improve their technology base, reduce costs, and improve quality since the Industrial Revolution. Manufacturers are used to change but not every manufacturer can or will embrace it at the same rate. Also, no manufacturer jumps straight to being an expert at the new thing they're needing to adopt. The same goes for Artificial Intelligence (AI) as an emerging change in manufacturing.
Industry IoT, smart factories and AI in manufacturing
The world of manufacturing is on the brink of another revolution due to the Internet of Things (IoT) and Artificial Intelligence (AI) applications. Aside from clear use cases like robotics and automation, big data applications are coming into play, thanks to industrial time series data collected by data historians. Thriving on all this data, AI systems can be built to send early warnings, optimise processes, predict maintenance and enforce quality control. By collecting the right data, manufacturers can get really creative with their AI solutions, and it can set them apart from the competition.
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