Digital Transformation
Digital Transformation on the Shop Floor
Digital transformation is not a project. It is a series of decisions about which parts of your operation to stop doing manually.
For metals manufacturers, that usually starts with paperwork. Mill certificates filed in folders. Production schedules in spreadsheets. Inspection records that nobody can find when an auditor arrives. These are not IT problems. They are business problems with digital solutions.
Industry 4.0 (I4.0) is the shorthand for connected, data-driven manufacturing. Internet of Things (IoT) sensors feed live data from your machines to systems that can act on it. A cutting machine that knows its blade is drifting can flag the problem before the next batch becomes scrap.
The practical entry points for most metals manufacturers are:
- Automating document-heavy processes: certificates, purchase orders, delivery notes
- Connecting shop floor machines to central monitoring systems
- Replacing paper-based inspection records with digital workflows
- Linking inventory systems to production schedules so you stop running short
The manufacturers who do this fastest aren’t the ones with the biggest budgets. They start with one process, usually certificates or cut planning. They get it working in a week, then show the rest of the team a result. GoSmarter is built for exactly that pattern: live in a day from a CSV upload, piloting on one product family, scaling when you’ve seen it work.
Posts in this section cover the technologies, the case studies, and the change management realities. Including the parts that are harder than the vendors let on.
Social distancing - data versus information
- Ruth Kearney
- Archive
- Jun 16, 2020
- Updated
Guest contributor on AIFightsBack last week was CEO of Mockingbird Consulting Matthew Macdonald-Wallace. Matt shared how the impact of COVID has produced opportunities that have taken them beyond their current client base of farming and AgriTech to include commercial and industrial sectors. He gave examples of IoT solution applications in customer flows for retail, ordering systems for restaurants and preventive maintenance in farms.
Read More: Social distancing - data versus informationTheĀ Jazz EnsembleĀ of Data Science with Novartis
- Ruth Kearney
- Archive
- Jun 9, 2020
- Updated
Everyone is an expert and each one is allowed to do their own part separately but when we come together the magic happens. The team lead, along with Math and Stats person, the Data Visualisation, Storytelling team and domain experts all work in unison. This according to Ashwini Mathur, Head of Data Science at the Novartis AI Innovation Hub in Dublin is essential to delivering great data science.
Read More: TheĀ Jazz EnsembleĀ of Data Science with NovartisUnderstanding the techniques behind AI in manufacturing
- Steph Locke
- Archive , Learning , Blog
- May 22, 2020
- Updated
It’s no secret that the disruption of Industry 4.0 and the challenges presented by Covid-19 have been a push for manufacturers to evaluate digital transformation and consider going smart with AI in their factories. This article, adapted from the webinar shared below, is aimed at manufacturers who are interested in the techniques, data infrastructure and processes needed to support building internal data science & AI intellectual property.
Read More: Understanding the techniques behind AI in manufacturingThe Historian and AI Webinar (AIFightsBack)
- Steph Locke
- Archive , Learning , Blog
- May 15, 2020
- Updated
AI for manufacturing has huge potential. As well as clear AI use cases like robotics and automation, the wealth of data being consolidated into industrial time series via historian appliances presents an opportunity for further AI applications. Using the data being consolidated, we can build early warning systems for critical issues, optimise maintenance programs, and improve processes.
Read More: The Historian and AI Webinar (AIFightsBack)AI in Manufacturing (presentation, video, and quick guide)
- Steph Locke
- Learning , Archive
- Apr 24, 2020
- Updated
Yesterday, we ran our first AI in Manufacturing webinar, in association with the Irish Centre of Business Excellence. You can grab the slides, read up on the topic, and/or watch the webinar below.
Read More: AI in Manufacturing (presentation, video, and quick guide)Augmenting Customer Services with Chatbots
- Steph Locke
- Archive , Learning
- Apr 20, 2020
- Updated
Last week we kicked off our AIFightsBack series to help businesses understand how AI can be used to support a safe and productive business during COVD-19 and beyond. The slides and video are now available.
Read More: Augmenting Customer Services with ChatbotsAnnouncement: AIFightsBack webinar series
- Ruth Kearney
- News
- Apr 6, 2020
- Updated
It's been a very tough few weeks, and the world as we know it has changed forever. Our families, our communities, businesses and the global economy are all feeling the pressure of the COVID-19 virus. As with many other startups, we feel the impact of these volatile times and we plough on as much as we can. We remain hopeful that many great innovations came out of times of crisis; that is why we have created the AIFightsBack webinar series.
Read More: Announcement: AIFightsBack webinar seriesAI Winters and hype
- Steph Locke
- Archive , Blog
- Feb 26, 2020
- Updated
This is not the first time AI has been all the rage in the business world. In particular, AI was big in the eighties with solutions called expert systems. Will AI be a passing fad now?
Read More: AI Winters and hypeHow IoT technology can be used to improve UK public transport
- Steph Organ
- Archive
- Feb 25, 2020
- Updated
There is no shortage of possible applications when it comes to Artificial Intelligence (AI) in the public sector, but while the UK government is investing heavily in AI in the private sector, what are they actually doing to implement it themselves? Some fear that governments using AI will result in a dystopian future of constant surveillance, but in reality, public sector applications of AI are far more pragmatic.
Read More: How IoT technology can be used to improve UK public transportSealing the gap in education poverty with AI & EdTech
- Steph Organ
- Archive
- Feb 13, 2020
- Updated
Could education be the industry that has seen the least change over the years? While we’ve seen big changes in the accessibility of education, there is still a long way to go, and as pointed out by The World Bank, being in school is not the same as learning. Often pupils are unengaged, teachers are failing to hold everyone’s attention in class, and drop out rates and grades are proving that the one-size-fits-all approach to learning is outdated.
Read More: Sealing the gap in education poverty with AI & EdTechCategories
Tags
- Artificial Intelligence
- Automation
- Cloud Technology
- Compliance
- Continuous Improvement
- Data Strategy
- Digital Transformation
- Energy Management
- Fabrication
- Glossary
- Inventory Management
- Manufacturing
- Metals
- Nightingale HQ and GoSmarter
- Production Planning
- Quality
- Research & Innovation
- Small & Medium Enterprises
- Sustainability
- Wales





